Technology
of 3D Metal Printing
Technology:LPBF(SLM)Material: Metal
Welcome to:InnovativeManufacturing
Area:Industrial Applications
Research ProjectTurbine Blade 1X342X658-2021Status: Completed
Additive manufacturing
with Clontex.com
Additive manufacturing (AM), also called Laser Powder Bed Fusion (LPBF) or more popularly known as selective laser melting (SLM), creates a three-dimensional part from a digital file.
Thin layers of material are used to create complex shapes which cannot be produced by ‘traditional’ techniques such as casting, forging, and machining.
LPBF includes a laser (or several lasers) slowly melting layer by layer of metal powder, fusing the microscopic particles inside the metal. It can be used with a wide range of materials, including aluminum, titanium, stainless steel, nickel, copper-based alloys, and their composites.
AM(LPBF) provides new design possibilities, including opportunities to combine multiple components in production, minimize material use and reduce tooling costs.
Laser Powder Bed Fusion Pathway
1
Pre-processing
Our engineer refines the finished file after receiving and inspecting it to ensure a good outcome and carefully picks the suitable material to achieve the part’s specified qualities.
2
Printer Preset
The selected powder is added to the working chamber, and the air is pumped out of it, after which it is filled with ultra-high purity argon to ensure powder uniformity.
3
Automatic Sieving
An intelligent gas flow system reduces argon consumption and emissions. A built-in automated powder sieving system reduces the time required to operate the machine.
4
Printing
Using four 500W lasers, the printer completes full-layer sintering faster than single laser systems, increasing productivity and lowering cost per part.
500W Laser
Main Features
- Automatic or flexible powder and waste handling
- High-volume cascading gas flow system
- Build volume of 250mm x 250mm x 350mm
- Easy access to every part of the powder system
- High precision Laser dynamic control system
- Optical encoder with a 1 nm z-axis resolution
- Tight alignment of the laser optics
- Exceptional metallurgical performance
- Layer-by-layer powder dose monitoring
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